Vibration Analysis & Condition Monitoring

Condition Monitoring & Predictive Diagnostics

Unplanned downtime caused by catastrophic bearing or gearbox failure can devastate production schedules. Vibration analysis and condition monitoring allow plant engineers to detect micro-faults long before they cause operational failure, enabling scheduled maintenance during planned outages.

EES Electro-Mechanical delivers on-site spectral vibration diagnostics using high-resolution accelerometers and FFT analysis, identifying the precise root cause of machinery anomalies.

What Vibration Analysis Detects

• Bearing Degradation: Early detection of inner race, outer race, cage, and ball/roller spalling in rolling element bearings.
• Shaft Misalignment & Unbalance: Identification of angular and parallel misalignment across couplings and dynamic unbalance in rotors and impellers.
• Gear Mesh Faults: Tooth wear, pitting, and backlash errors in planetary and helical gearbox drives.
• Loosening & Resonance: Structural resonance, loose foot mountings, and soft-foot distortion.

Integrated Condition Monitoring

Our vibration diagnostics integrate seamlessly with our thermographic thermal imaging, dynamic balancing, and laser shaft alignment services to give your critical plant assets total reliability coverage backed by a 12-month overhaul warranty.